{"id":8,"date":"2026-11-04T09:13:53","date_gmt":"2026-11-04T09:13:53","guid":{"rendered":"https:\/\/hustle-c9b639a2.mileswebhosting.com\/wordpress_7\/?page_id=8"},"modified":"2026-11-04T09:13:53","modified_gmt":"2026-11-04T09:13:53","slug":"infrastructure","status":"publish","type":"page","link":"https:\/\/evestaar.com\/?page_id=8","title":{"rendered":"Infrastructure"},"content":{"rendered":"\n\n \n
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\n Home<\/a> \/<\/span> Infrastructure<\/span>\n <\/div>\n

Industrial Production Facility & Machinery<\/h1>\n

\n Inside our 14,000+ sq.ft integrated manufacturing plant in Kochi: Heavy industrial machinery, calibrated color pipelines, automated computerized fabricators, and certified engineering personnel.\n <\/p>\n <\/div>\n <\/section>\n\n \n

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Vallarpadam Manufacturing Hub<\/div>\n

Zero Outsourcing. 100% In-House Machine Ownership.<\/h2>\n

\n Most advertising agencies in Kerala are creative brokers who outsource execution to third-party print shops and fabricators. Evestaar was built backwards from the production floor: we own, calibrate, and operate every single machine required to produce large-format outdoor media, architectural signages, LED stages, and corporate merchandise.\n <\/p>\n

\n Located strategically in Vallarpadam, Kochi with direct arterial connectivity across Ernakulam, NH-66, and coastal transit zones, our central fabrication center runs high-speed shifts to fulfill critical brand launches without intermediate markups or communication breakdowns.\n <\/p>\n\n

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14,000+<\/div>\n
Sq. Ft. Dedicated Footprint<\/div>\n <\/div>\n
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100%<\/div>\n
Generator Power Backup<\/div>\n <\/div>\n
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12 Units<\/div>\n
Industrial Heavy Machinery<\/div>\n <\/div>\n
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< 48 Hrs<\/div>\n
Statewide Rapid Deployment<\/div>\n <\/div>\n <\/div>\n <\/div>\n\n
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\n \"Evestaar\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/section>\n\n \n
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Equipment & Technology<\/div>\n

The Machinery Powering Your Campaigns<\/h2>\n

\n Every piece of hardware is factory-maintained, calibrated weekly against ISO color charts, and operated by qualified technical specialists.\n <\/p>\n <\/div>\n\n

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\n \"10.5ft\n Print Bay 01<\/span>\n <\/div>\n
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10.5 Ft UV Roll-to-Roll & Eco-Solvent Printers<\/h3>\n

\n Industrial 3,200 mm wide hybrid UV flatbed and roll printers equipped with high-frequency Kyocera piezoelectric print heads for ultra-fine gradient fidelity.\n <\/p>\n <\/div>\n

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\n Effective Width:<\/span>\n 3,200 mm (10.5 ft) seamless<\/span>\n <\/div>\n
\n Output Resolution:<\/span>\n Up to 3200 True DPI<\/span>\n <\/div>\n
\n Substrate Types:<\/span>\n Star Flex, Backlit, Canvas, Vinyl<\/span>\n <\/div>\n
\n Hourly Output:<\/span>\n 1,450 sq. ft. \/ hour continuous<\/span>\n <\/div>\n <\/div>\n Request Print Specs \u2192<\/a>\n <\/div>\n <\/div>\n\n \n
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\n \"Industrial\n Fabrication Bay 02<\/span>\n <\/div>\n
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3-Axis Heavy CNC Router & Fiber Laser Beds<\/h3>\n

\n Computerized precision routing and optical fiber laser cutters capable of slicing through heavy gauge aluminum composite panels, brass, stainless steel, and thick cast acrylic.\n <\/p>\n <\/div>\n

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\n Working Bed Size:<\/span>\n 8 ft x 4 ft (2440 x 1220 mm)<\/span>\n <\/div>\n
\n Positional Accuracy:<\/span>\n \u00b10.02 mm micrometer precision<\/span>\n <\/div>\n
\n Compatible Stock:<\/span>\n Acrylic, ACP, Brass, SS 304, MDF<\/span>\n <\/div>\n
\n Tool Changer:<\/span>\n Automated 8-slot tool carousel<\/span>\n <\/div>\n <\/div>\n Request CNC Specs \u2192<\/a>\n <\/div>\n <\/div>\n\n \n
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\n \"Automated\n Signage Bay 03<\/span>\n <\/div>\n
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Automated CNC Channel Letter Bender & Laser Welder<\/h3>\n

\n Robotic metal flanging and contour bending machinery that profiles stainless steel and aluminum return strips to match computerized typographic vectors with zero manual error.\n <\/p>\n <\/div>\n

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\n Material Depth:<\/span>\n 30 mm \u2013 150 mm profile return<\/span>\n <\/div>\n
\n Welding Tech:<\/span>\n 1000W Handheld Optical Fiber Welder<\/span>\n <\/div>\n
\n Lighting Specs:<\/span>\n OSRAM \/ Epistar IP67 Injection LEDs<\/span>\n <\/div>\n
\n Weather Seal:<\/span>\n Automated Polyurethane Gasket Line<\/span>\n <\/div>\n <\/div>\n Request Signage Specs \u2192<\/a>\n <\/div>\n <\/div>\n\n \n
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\n \"Indian\n AV Media Bay 04<\/span>\n <\/div>\n
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P2.6 & P3.9 Ultra-HD Modular LED Wall Arrays<\/h3>\n

\n High-refresh-rate indoor and outdoor LED display panels with die-cast magnesium cabinets, seamless concave\/convex curvature capability, and NovaStar 4K broadcast video processors.\n <\/p>\n <\/div>\n

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\n Pixel Pitch:<\/span>\n P2.6 (Indoor) & P3.9 (Outdoor IP65)<\/span>\n <\/div>\n
\n Refresh Rate:<\/span>\n 3,840 Hz flicker-free broadcast<\/span>\n <\/div>\n
\n Luminance:<\/span>\n Up to 5,500 Nits for direct sunlight<\/span>\n <\/div>\n
\n Video Processing:<\/span>\n NovaStar VX1000 4K Low-Latency<\/span>\n <\/div>\n <\/div>\n Request AV Specs \u2192<\/a>\n <\/div>\n <\/div>\n\n \n
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\n \"Multi-head\n Textile Bay 05<\/span>\n <\/div>\n
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Tajima 12-Head Computerized Embroidery & DTF<\/h3>\n

\n Industrial high-speed Japanese embroidery machinery running 1,000 stitches per minute with 15 colors per head, paired with industrial Direct-to-Film (DTF) transfer printers.\n <\/p>\n <\/div>\n

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\n Machine Heads:<\/span>\n 12-Head Multi-Needle Automated System<\/span>\n <\/div>\n
\n Stitch Speed:<\/span>\n 1,000 SPM continuous run<\/span>\n <\/div>\n
\n Daily Capacity:<\/span>\n 1,200 branded apparel units per shift<\/span>\n <\/div>\n
\n Fabric Compatibility:<\/span>\n Pique cotton, Dry-fit, Canvas, Twill<\/span>\n <\/div>\n <\/div>\n Request Apparel Specs \u2192<\/a>\n <\/div>\n <\/div>\n\n \n
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\n \"Corporate\n Finishing Bay 06<\/span>\n <\/div>\n
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CO2 & Fiber Laser Etching & Custom Box Assembly<\/h3>\n

\n High-precision laser etching for stainless steel, wood, and genuine leather executive gifts, integrated with an in-house rigid box die-cutting and velvet lining finishing station.\n <\/p>\n <\/div>\n

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\n Engraving Laser:<\/span>\n 50W MOPA Fiber & 100W CO2 Laser<\/span>\n <\/div>\n
\n Finishing Units:<\/span>\n Foil Stamping, Debossing, UV Spot<\/span>\n <\/div>\n
\n Box Crafting:<\/span>\n Magnetic rigid closure & EVA foam cut<\/span>\n <\/div>\n
\n Throughput:<\/span>\n 500 luxury customized kits per day<\/span>\n <\/div>\n <\/div>\n Request Gifting Specs \u2192<\/a>\n <\/div>\n <\/div>\n <\/div>\n <\/div>\n <\/section>\n\n \n
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Factory Standards<\/div>\n

The 5-Stage In-House Quality Protocol<\/h2>\n

\n Every job that leaves our Vallarpadam plant passes rigorous multi-point validation to ensure structural stability and flawless visual presentation.\n <\/p>\n <\/div>\n\n

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01<\/div>\n

Substrate & Raw Material Inspection<\/h4>\n

\n Checking thickness of cast acrylic sheets, GSM rating of flex banners, and chemical purity of SS 304 alloy sheets.\n <\/p>\n <\/div>\n\n \n

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02<\/div>\n

RIP & Spectrophotometer Color Proofing<\/h4>\n

\n Digital raster image processing with certified Pantone color matching and spectrophotometer spot-check delta-E < 1.5.\n <\/p>\n <\/div>\n\n \n

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CNC Precision Cut & Dimensional Check<\/h4>\n

\n Digital calipers verify contour dimensions, kerf offsets, and mounting stud alignments against CAD engineering drawings.\n <\/p>\n <\/div>\n\n \n

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04<\/div>\n

24-Hour Continuous LED Burn-in Test<\/h4>\n

\n Every illuminated letter, lightbox, and LED wall cabinet undergoes a 24-hour non-stop burn-in test to weed out faulty diodes before dispatch.\n <\/p>\n <\/div>\n\n \n

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Packaging & Structural Transport Crate<\/h4>\n

\n Custom wooden crating, bubble wrap, corner guard protection, and climate-resistant shrink wrap for zero in-transit damage.\n <\/p>\n <\/div>\n <\/div>\n <\/div>\n <\/section>\n\n \n

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\n Want to Inspect Our Production Line in Person?\n <\/h2>\n

\n We welcome brand managers, creative directors, and procurement heads to our Vallarpadam plant. Inspect machinery, evaluate material swatches, and meet our engineers.\n <\/p>\n

\n Schedule a Plant Visit \u2192<\/a>\n Call: +91 80751 66320<\/a>\n <\/div>\n <\/div>\n <\/section>\n\n ","protected":false},"excerpt":{"rendered":"

Home \/ Infrastructure Industrial Production Facility & Machinery Inside our 14,000+ sq.ft integrated manufacturing plant in Kochi: Heavy industrial machinery, calibrated color pipelines, automated computerized fabricators, and certified engineering personnel. Vallarpadam Manufacturing Hub Zero Outsourcing. 100% In-House Machine Ownership. Most advertising agencies in Kerala are creative brokers who outsource execution to third-party print shops and […]<\/p>\n","protected":false},"author":1,"featured_media":0,"parent":0,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-8","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/evestaar.com\/index.php?rest_route=\/wp\/v2\/pages\/8","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/evestaar.com\/index.php?rest_route=\/wp\/v2\/pages"}],"about":[{"href":"https:\/\/evestaar.com\/index.php?rest_route=\/wp\/v2\/types\/page"}],"author":[{"embeddable":true,"href":"https:\/\/evestaar.com\/index.php?rest_route=\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/evestaar.com\/index.php?rest_route=%2Fwp%2Fv2%2Fcomments&post=8"}],"version-history":[{"count":0,"href":"https:\/\/evestaar.com\/index.php?rest_route=\/wp\/v2\/pages\/8\/revisions"}],"wp:attachment":[{"href":"https:\/\/evestaar.com\/index.php?rest_route=%2Fwp%2Fv2%2Fmedia&parent=8"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}